Wire EDM Machining, precision, complex geometry, EDM, Wire EDM Services, Knightstown, Indianapolis, IN, Indiana,

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	Wire EDM Machining

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Butler Tool and Die, Inc. offers wire EDM machining services, which can produce complex shapes and geometries in any conductive metal part. Our EDM machining processes are used in requirements that demand great accuracy and complex geometry.

The Butler Tool and Die machine shop is well equipped with a Mitsubishi FX10K Wire EDM machine that has a capability for material of up to 8.7 inches thick, and has a travel of 9.8 inches x 13.8 inches, as well as a Mitsubishi 110C Wire EDM Machine that has a capability for material of up to 10 inches thick and has a travel of up to 11.8 inches x 17.2 inches.

We can easily machine complex shapes and geometries into any conductive metal with a taper of up to 12 degrees in a thickness of 3 inches.

The wire EDM machining process does not make use of any cutting tool and likewise employs no wear items that contribute to a loss of accuracy over long production runs. Wire EDM services are especially useful for low volume and fast turnaround production and prototypes.

Capabilities · Quality

Capabilities

Machines		Mitsubishi FX10K - Up to 8.7 in thick parts; 9.8 in x 13.8 in cutting travel Mitsubishi 110C - Up to 10 in thick parts; 11.8 in x 17.2 in cutting travel

Tolerances		Positioning: 0.0003 Repeatabilty: 0.0003

Materials		Tool Steel Stainless Steel Brass Aluminum Steel Bronze Cast Iron And other conductive metals

Quality

Inspection Equipment		Optical Comparator with .0001 Readouts Gage Pins and Gage Blocks 24 x 36 Surface Plate Tenth Indicators 0-12 Micrometers with Standards

Quality Process		Comprehensive first part inspection, followed by methodically inspecting EDM machined parts on a random basis during a production run to ensure quality. This information will be sent to customer upon request.

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	· Wire EDM Machining

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Wire EDM Machining

Machines

Tolerances

Materials

Inspection Equipment

Quality Process